Ford has issued a safety recall covering 565,691 Bronco and Bronco Raptor vehicles from model years 2021 through 2026, citing a wiring defect that can cause engine compartment fires. This is among the largest safety actions Ford has taken on a single nameplate in recent years.
The problem sits in the engine compartment wiring harness. Insufficient protective covering can allow wires to chafe and short-circuit, generating heat on the passenger side of the engine bay. Drivers may first notice smoke coming through the air vents or a dashboard warning before flames appear. Ford documented 15 incidents where fire originated from the defective harness, spanning October 2024 through June 2026. No injuries or accidents have been reported in connection with this specific defect.
Ford estimates roughly 1 percent of recalled vehicles actually carry the fault, but all affected model years are included as a precaution. The remedy is simple: dealerships install new protective covers over the wiring harness free of charge. Dealer notifications went out July 23, 2026; owner letters follow between August 24 and 28, 2026. The full remedy is expected to be available at dealers by November 2026, meaning some affected trucks will remain on the road for several months before repairs are complete. Karmactive’s coverage of product safety recalls shows how important early action is—owners of affected Broncos don’t need to wait for a letter and can contact their dealer now.
This recall is the 60th Ford issued in 2026 alone. Year to date, Ford has recalled over 11 million vehicles, a pace that signals ongoing quality control challenges during a period of intense product change for the brand. The Bronco—returning after a 25-year absence when the 2021 model launched—has faced multiple separate recalls since reintroduction, covering issues from structural components to electrical systems. Additional open Bronco recall actions include seat frame concerns and tire specification labelling errors.
Anyone who owns a 2021–2026 Ford Bronco or Bronco Raptor should call their nearest Ford dealer to schedule the wiring harness cover installation. The National Highway Traffic Safety Administration is tracking repair completion rates under its official recall record. For owners concerned about the broader quality picture, the evolving standards across automotive safety remain a key benchmark for the industry.