Karmactive Staff
Ford Motor Company has launched a major recall affecting over 850,000 vehicles in the United States. The problem stems from a defective low-pressure fuel pump that could fail while driving, potentially causing engines to stall and increasing crash risks.
The recall targets popular models from 2021-2023, including the Bronco, Explorer, F-150, Mustang, various Super Duty trucks (F-250 through F-550), and Lincoln vehicles like the Aviator and Navigator. Ford estimates about 10% of the recalled vehicles actually have the defect.
Drivers might notice warning signs before complete failure: poor engine performance, misfiring, rough idling, check engine lights, or reduced power. The problem is more likely to occur when fuel levels are low or in warm weather conditions with hot fuel in the tank.
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The issue has been traced to contamination within the jet pump, leading to increased internal friction and sensitivity to “vapor lock” – a condition where liquid fuel turns into vapor and disrupts flow to the engine. A supplier in Chihuahua, Mexico has been identified as the source of the problem.
Ford began investigating increased warranty claims in September 2022, but the National Highway Traffic Safety Administration (NHTSA) opened its own evaluation in July 2024 after receiving complaints about power loss in certain models. By May 2025, Ford had identified 1,860 warranty claims related to the issue, prompting the recall.
Owners will receive initial notification letters by July 14, 2025, with a second letter to follow once a remedy is developed. All repairs will be free of charge at Ford dealerships. So far, Ford reports no accidents or injuries linked to this fuel pump problem.
This is part of a concerning pattern for Ford, which has issued 89 recalls with NHTSA in 2025 alone, affecting more than 5 million vehicles total. This includes another recent recall in January involving nearly 300,000 diesel-engine trucks with high-pressure fuel pump failures.Owners can contact Ford at 1-866-436-7332 or the NHTSA safety hotline at 1-888-327-4236 for more information.
